In Geo-Coat project, laboratory-based tests in simulated geothermal conditions have been performed. Corrosion resistance, erosion wear, erosion-corrosion wear, sliding wear, contact angle and cost performance have been evaluated for each material/substrate combination selected for the project. Systems prepared (i.e. deposited and manufactured for coatings and MMCs respectively) on each substrate have then been scored and ranked together with the state-of-the-art wrought alloy currently employed for the specific application.

Application Area ID Application Areas Coating Selected By The Project Coating Composition (Mol. Ratio) Coating Composition (wt.%) Deposition/Consolidation Process
S1 Pipes & Casings LC_HEA2 CoCrFeNiMo 0.85 (HEA2) Co19.19 Cr19.19 Fe19.19 Ni19.19 Mo26.56 Laser Cladding (LC)
S2 Valve stem/turbine (blades) LC_HEA2 CoCrFeNiMo 0.85 (HEA2) Co19.19 Cr19.19 Fe19.19 Ni19.19 Mo26.56 Laser Cladding (LC)
S3 Turbine rotors (+diaphragms) LC_HEA2 CoCrFeNiMo 0.85 (HEA2) Co19.19 Cr19.19 Fe19.19 Ni19.19 Mo26.56 Laser Cladding (LC)
S4 Turbine blades LC_HEA2 CoCrFeNiMo 0.85 (HEA2) Co19.19 Cr19.19 Fe19.19 Ni19.19 Mo26.56 Laser Cladding (LC)
S5 Pump impellers HIP_Ti64+10%TiB₂ - Ti6AI4V 90 TiB₂10 Hot Isostatic Pressing (HIP)
S6 Heat exchanger tubes ENP_LP (Low Phosphorus) Ni-P/Ni-P-PTFE - Electroless Nickel Plating (ENP)

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